The XP3BIO - Instructions for Assembly and Use


Thank you and congratulations on becoming the owner of my Cross Polarizing Photography Platform for Birefringence Imaging and Observation (XP3BIO). Your model is the new and improved version and your device is number 1 of 10 in this very limited model. You cannot, to the best of my knowledge, purchase one of these viewers anywhere else on the planet!

The viewer fully assembled and ready to use


This version of the platform represents a significant improvement over the first model in several ways. The viewer is smaller and lighter, but with a larger viewing area. It is designed to be used both in the horizontal position. With a new 1/4” 20 TPI mounting point, it can be secured to an articulating arm and positioned in almost any orientation. It is intended for viewing and/or photographing birefringent crystals grown on microscope slides and such slides can be locked into position on the specimen cassette to ensure they do not move or fall from the cassette during use. It contains a powerful light source and two layers of high quality linear polarizing material, along with a built-in diffusion layer and an empty filter cassette for addition of an optional retarder (wave plate), useful for viewing weakly birefringent material. I have included a brand new power supply, matched to the current requirements of the viewer. As an added bonus, I have prepared a sample slide (Acetanilide and ascorbic acid in methyl ethyl ketone) and installed it in the viewing position on the yellow specimen cassette. In the next section I will explain the purpose of each level and provide detailed instructions on how to use the device.

The colors are all wrong but fusion is not letting me change them


The viewer is made up of 4 separate levels, held in place by a cap ring secured with a pair of thumbscrews. The cap ring and levels 2-4 can be removed from the base (level 1) by removing the thumbscrews. Each level can only be mounted in one rotational orientation - do not try to force a level into the assembly without aligning the side pins with the receiving grooves on the  upright extensions from the base.

The cassettes, in levels 2, 3 and 4 are freely rotatable through 360º by inserting the point of  pen or pencil through the groove on the side of each level to engage with the  circular depressions around the cassette perimeter. Each level and the cassette corresponding to that level are color coded and numbered. They should always be mounted onto the base (level 1) in the same order (2-3-4-Cap Ring).






Level 1 - the base layer - really black, not green

Level 1 - the base layer - color black - this layer contains the light source, wiring, 12V power socket and switch. When plugged in to the 12 volt power supply, the device is activated by showing the red switch. The Base Level also contains a cassette that holds a layer of diffusion filter material below and a layer of linear polarizing filter material above. The black cassette in the base is not accessible during use and it is not necessary to rotate this cassette during use. Avoid handling the level 1 cassette to prevent smudging, which could impact the quality of images photographed using this platform. This cassette may be removed to access the light source and wiring within the base layer. Not that the base layer has two vertical posts, with a brass insert at the top of each post. One post has a single square groove on its inward oriented face, while the other has a pair of round grooves on its inward facing surface. These grooves correspond to the vertical ridges visible on the perimeter of levels 2, 3, and 4. These insure proper orientation of the upper levels and prevent rotation off the level housings during rotation of the cassettes. The base level has a cubic prominence into which a brass thread insert has been installed. This allows for mounting of the assembled device on an articulating arm, which may be used to aid in positioning of the device during use. The insert accepts a standard 1/4”, 20TPI screw.

Actually pale blue, this is the 2nd layer, for a wave plate (optional)


Level 2 - the Retarder Level - Color Blue - this level is included for mounting an optional retarding filter or wave plate. The device is shipped without a retarding filter installed in the Level 2 cassette. A circular  retarding filter with a diameter of 100 - 102 mm, may be installed in the cassette and held in place by 2-3 drops of hot glue, or other adhesive. Make sure the glue has dried completely before installing the cassette in the level 2 housing - failure to do so may prevent rotation of the retarder plate during use. During normal use, this level and its cassette may be left empty. The addition of a wave retarder is not required for viewing the majority of common birefringent crystals.

Actually yellow - both the housing and the cassette

Level 3 - the  Specimen Level - Color Yellow - This level is designed to securely hold a glass microscope slide in one of two common sizes - 25mm x 75mm or 50mm x 75mm. The detents for each size slide are oriented perpendicular to each other, so that only a single slide may be mounted at a time.

Note the tiny retaining tabbe for each slide

At each end of the detents are either one or two tiny retaining tabs. To mount a specimen slide, the slide should be inserted beneath the paired tabs and lowered into the detent while gently squeezing the cassette on an axis perpendicular to the long axis of the slide. This will provide just enough clearance for the opposite end of the slide to fall into the detent, after which the lateral pressure is relaxed causing the single tab to engage with the slide, holding it firmly in position and preventing any movement of the slide during positioning or viewing. The slide is removed by gently squeezing the yellow cassette while raising one end of the slide (the end with a single tab) and pulling it forward, out of the slide holder. ***Care is required to avoid slide breakage. This cassette can also be rotated to adjust subject framing and composition.

Meant to be light gray - the second polarizer


Level 4 -  The Analyzer Level - Color Grey - This level is used to house the second polarizer in the system. It is this filter that is rotated to achieve the desired level of cross polarization (the first polarizer is fixed). This cassette is also rotated using the tip of a pen or pencil, inserted into one of the round depressions on the circumference of the  cassette. When the second polarizer is perfectly positioned, perpendicular to the polarizing axis of the first polarizer, all light will be extinguished except for that being refracted by the birefringent material. Note that this is the last layer at the top of the device and that it is prone to damage or the accumulation of dust and other debris. When not in use the device should be stored in a closed box to prevent damage to the polarizing film.

The top ring holds everything together


Level 5 - The Cap Ring - Color Black - this is not a functional level and serves only to secure all the lower  levels within the device, allowing it to be positioned in any orientation without movement of the component parts. The thumb screws must be used to secure the device when in use. I have recently replaced the original screws with much shorter fasteners that allow rapid entry to the stack and access to the slide cassette. There should be no reason to dismantle the levels except to change the subject slide. The slide cassette is easily accessible and can be removed simply by removing the Cap Ring and the Level 4 housing. It is not necessary to remove the Level 3 housing to  change the slide. Removal of the cassette will suffice.

A complex crystal photographed on the XP3BIO



Suggestions for use of the XP3BIO

  • Until you have some experience with the equipment, avoid using slides that still have unevaporated solvent present. Some of the solvents used could damage filters or the device itself.

  • Use only the provided 12 V power supply to avoid damage to the LED panel.

  • Do not over-tighten components attached to the brass insert on the front of the unit.

  • Never touch the filters - dirt and debris may lower image quality.

  • In some circumstances you may wish to further diffuse the light from the powerful COB light source. To do this cut a circle of 200mm diameter and place it on the shelf holding the Level 1 (base) filter cassette. Remember to remove when no longer needed.

  • Do not place anything other than a wave plate/retarding filter into the Level 2 (blue) cassette. A diffuser will lessen the effectiveness of the polarizing layer.

  • You may wish to add small rubber bumpers to the base and/or edge facings to prevent slipping.

  • Never leave the device turned on  when it is left unattended. I have tested each unit and the COB LED does not produce enough heat to effect the housing or filters. But it is prudent to err on the side of caution.

  • The device works better when the cap ring is in place and thumbscrews are secured - without this locking layer it is possible to encounter difficulties when trying to rotate cassettes. Rotating the housing with the cassette may make it more difficult to maintain a particular level of cross polarization.

  • To view a specimen, remove both thumbscrews and lif off the cap ring. Carefully pull up on the second polarizer level (Level 4) and remove the housing and the cassette with polarizing filter. Then carefully remove only the slide holder cassette, leaving the housing in place. Gently squeeze the sides of the cassette to release the slide from the retaining tabs. Position one end of the new slide under the double tabs, then squeeze the slide holder on each side of the slide to raise the tab slightly and allow the slide to drop under the single sealing tab. Return the cassette to the yellow Level 3 housing. Replace the Level 4 housing taking care not to touch the polarizing filter and making sure that the ridges on the perimeter of the housing engage with the slots in the upright Level 1 alignment posts. Replace cap ring and tighten the thunbscrews before placing the viewer under your microscope or on your photography platform. Use an articulating arm secured to the viewer at the square mounting post if you wish to use the viewer at an unusual angle. Turn on the viewer’s light with the small toggle switch. Carefully rotate the yellow subject level cassette to the desired orientation for your composition. Then rotate the Level 4 cassette to maximize the polarizing effect. If no wave plate is being used it should be possible to completely extinguish all light except that which is being redirected by the birefringent material on the specimen slide



total extinction of ambient light when polarizing layers are 90º out of phase

In closing, thank you for purchasing this device! I am thrilled that you have sufficient faith in my “maker” skills to part with some of your hard-earned monies to acquire an XP3BIO. If you are happy with the device, please tell your friends, but if you are not, please tell me. I have made many improvements to the original design, but I am perfectly willing to believe that there are many more still to be made. If you think of one, please let me know!


I hope you enjoy using this invention as much as I have and I hope to see many of your crystal images in the future.

Allan

DIY + AI = 0.0 x ZZZs

Greetings from the Bunker!

3 BH2 microscopes

It has been another busy Monday, getting ready for another busy week. But it has already been a very productive one. I am delighted to say that I am very close to finishing up the printing and ready to begin the final assembly of TEN cross polarization platforms. This feels like a very important step as it seems to have taken an age to get through all this printing. Everything has gone quite smoothly and I managed to find the time to write a detailed instruction manual for the crystal viewer. I would expect to have this batch mailed out by the end of the week, after which both my printer and I will be taking a short break before getting started on the next batch. I thought you might be interested in looking over the instruction sheet so I am posting that separately. This sheet would be very helpful to anyone who is planning to print their own viewer.

10 cross polarizers, in the making

To say I underestimated the time and cost of making these things would be a massive understatement - my printer has gone through three spools of filament in a solid week of round the clock printing. The sudden addition of huge import fees (tariff penalties charged directly back to the customer) caused a tripling of my costs for all the parts I order from China - I can’t afford to buy the same parts from a US supplier because they cost over five times as much here. Anyway, it got real expensive, real quick. But I am a man of my word and the folks that ordered this first batch of viewers will have their orders fulfilled  for the price promised.

the end product

You would think that, as the only supplier of self contained cross polarizing birefringence viewing and photography platforms on the planet (that I am aware of), I should be able to make and sell the things to make a little profit. It is testament to my limited business acumen (very limited) that the completion of my first round of sales will leave me squarely in the red - it normally takes me months to get into debt with a business venture! The viewers have turned out very nice, with all the upgrades. If you are on the list to get one, you will not be disappointed.

Former BH2 microscopes - ready to paint

The news for those awaiting completion of their Olympus microscope conversions is even better! There were two major problems hindering the completion of the four machines sitting on my desk. The first was that 3/4 of the focus blocks had badly damaged fine focus drive systems, with bent focus shafts and stripped gears. I had thought this problem was fixed when I ordered some replacement steel tubing (from China) and started printing the tiny gears that needed to be replaced. But the tubes turned out to be  4.0mm in diameter, not the 3.97mm (5/32”) that I needed - I would not have thought that an extra 0.03mm (30 microns) would have been enough to prevent a steel shaft from passing through a 40 year old bushing - but it is.

from China - $7 for 6

I found some tubing of the correct size but its walls were either too thin or two thick to properly tap them for the 3mm screw that secures them into the focus knobs. I broke all my 3mm taps trying. I could not drill out the thicker walled tubes either. None of my small bits could handle the hardened steel of the tubes. Just as I was getting desperate, the last order of Chinese tubes arrived and they were the perfect size. They fit in the bushings and had walls just the right thickness to handle the 3mm taps that arrived from China in the same shipment. So at the last moment I was able to put together 3 fully functional and perfectly straight shaft assemblies.

the culprit

But that was not the biggest issue - the real problem was that I had somehow messed up my measurements when making a drilling template for transferring the hole positions from the motor bracket to the wall of the focus block - the holes were all about 2mm away from where they needed to be for the motor bracket to clear the course focus knobs of the focus block. This was a big deal because the only solution that I could see was to reprint all four motor housings - a huge task that took 23 hours and a spool of filament. And I wasn’t even sure I could redesign the mount with sufficient accuracy to get the mounts aligned perfectly with the holes. Then this morning I had an idea. I don’t know what this is called, if it even has a name, but this printed piece was what I had come up with.

The part on the left saved my bacon!

It fits perfectly over the base of the unmodified cage and holds it in exactly the right position to clear the focus knobs while allowing me to reposition the mounting holes to a new part of the microscope body. And they work perfectly! Of all the cool gadgets I have made with this printer, this mount adapter is by far the most satisfying.

The adapter plate in position

So, with the microscopes dismantled, deep cleaned and fully reconditioned, I can finish the final assembly and get them all tested and ready for shipping in the next few days - I hope. I have learned more from these two projects than I could ever have thought possible. This kind of problem solving is why I love this part of my work so much. You should give it a try! Time to change gears and tell you about this week’s programming…

The coming week is going to be very interesting. I have been thinking a lot about how the exploding field of artificial intelligence is starting to change everything, and I mean everything. Of course, I am most interested in getting myself up to speed on how it might impact me as a photographer. I have found some new applications for this technology that have shocked even me. So I decided it was time to do an AI update for macro photographers - and before you remind me that I did this only a few months ago, I think an update is long overdue. So on Tuesday’s Macro Talk, at 8PM, I am going to let you know about a few developments that could have a hugely positive impact on us as both amateur and professional photographers. I will be introducing you to five new applications for large Language Model-based AIs and showing you how close they are to upsetting “business as usual” in the world of macro. I don’t want to spoil the fun by telling you about these things ahead of time, but make it on Tuesday, if you can. Here is a link to the stream. https://youtube.com/live/i9fl4bbIMxI?feature=share

Following on from that we are going to look a little closer into how a relatively new kind of application that uses existing technologies to create AI Assistants, could make us better photographers. It is going to be a contentious discussion, I suspect, but there is a lot to talk about and getting the questions asked is a good start. Here is your link to Macro Talk Too, Thursday at 2PM. https://youtube.com/live/o6Vur5r1zZM?feature=share

Holding to our theme for the week, I will be bringing another controversial topic to the AfterStack conversation on Saturday morning at 10AM. I will propose an entirely new approach to photographic post-production and, by extension, photographic training, This is going to be charged discussion but one that we are going to have to have sooner or later - what comes next. We already rely quite heavily on AI to help us edit our images. So what else is right around the corner, or in some cases, right here, right now? Sure to ruffle a few feathers, this discussion needs to be had and on Saturday we do just that! Here is your invitation…

Allan Walls is inviting you to a scheduled Zoom meeting.

Topic: AfterStack with Bud Perrott and Allan Walls - Episode 23

Time: May 17, 2025 10:00 AM Central Time (US and Canada)

Join Zoom Meeting

https://us02web.zoom.us/j/6916802815?pwd=TS9tZi9ZL1NXeVUvOUF4eTg5YjdlZz09&omn=85292399173

Meeting ID: 691 680 2815

Passcode: 678122


So with a lot of controversy on the horizon, let’s get into it tonight and see what has changed with machine intelligence since we last talked.

I hope you enjoyed last week’s Stereo conversation and learned enough to try your hand, wowing our celebrity judge with your stereo images! I can’t wait to see what you all come up with!

Please try to make it tonight and let’s get this week of AI off to a good start!

And don’t forget to check out the instruction piece for the new crystal viewer - it is the next post after this.

One of my favorite crystals - top secret recipe

All the best,

Allan